The best welding helmets are ones you can wear in the shop all day long with comfort. You want something so comfortable you don't even notice you are wearing a bulky contraption to protect yourself from the elements. are considered headgear or covers that are commonly used in welding workshops for protecting the face, eyes, and neck from welding infrared rays, flash burns, heat, and ultraviolet rays.
The below reviews are based on comfort and functionality. Now we know some people prefer a more stylish approach to their creative welding. If you want a helmet with a little more “flare” check out our post on the most badass welding helmets.
The rays from welding points can cause damage to different parts of the body. They can harm the skin and eye retinas which can ultimately cause blindness and other eye complications. Helmets are mostly used in places where arc welding activities are done; these arc welding activities may be gas metal, gas tungsten, and shielded metal arc welding.
Helmets help aid in the prevention of complications including inflamed eyes, red eyes, retina burns, and other physical harm that can be sustained in the workshop. Welding helmets have a window space through which the user of the machine sees through during work.
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Different materials make the window pane of the helmets. These materials include tinted plastic, tinted glass, and different filter made polarized lenses. All these materials aim to protect the welder.
How to Choose the Best Welding Helmet
Welding helmets are vital in a welding workshop for protection from the infrared and ultraviolet rays from the welding arcs. The welding helmet is the best protective measure an individual can have. Users and workshop owners should aim at getting the best welding helmet.
Welding helmets vary in quality, material, and price. Stipulated below are some of the factors to consider when purchasing a welding helmet.
Auto/Passive Darkening Lens
The auto lens is dark and coated with ultraviolet and infrared-sensitive materials. There are different numbers of shading lenses; they are commonly rated as 3 or 4. The lenses should be coated in a way to enable the user to see through to the material they are working on. On the other side, the passive lens is easy to get and has ten different shades. The auto lens is more preferable than the passive lens and offers a different quality of work.
A lighter helmet helps minimize the strain you may experience with your neck, and they can greatly help fatigue while you are welding for an extended amount of time. The helmet weight you choose also depends on how long you will be wearing it and how often. Remember, the welding helmet is one of the most important accessories for any welder to have. The best helmet provides a good fit while also protecting the entire face from danger.
Single Fixed Shade or Variable Shade Lens
Standard welding helmets with a single fixed shade are often less expensive than other types, but they definitely also have their disadvantages as well. The welder has to manually lower the helmet down while keeping the torch in place and will then have to lift it when the work has been completed. This kind of helmet is a more practical choice if you find yourself welding with only one kind of material and you are continually using the same process.
Variable shades feature auto-darkening filters, and once a welding arc is started, the helmet's sensors automatically darken the lens. This helmet will stay in place until you start working and you can easily set a welding joint with the helmet remaining in position. There is no need to lift or lower it which can help improve productivity and doesn't add to the work time as a single fixed shade would.
Lens Switching Speed
This is how fast the auto-adjusting lens machine is. Different helmets have different adjusting levels. Users should focus on getting the fastest adjusting lens machine to aid in their jobs. The lens switching speed is also known as the reaction time. If you know you will be welding for hours at a time; then an entry-level switching speed will more than likely cause a certain degree of fatigue. An intermediate or professional lens switching speed should be used instead.
Number of Sensors
Different helmets have a different number of sensors. Welders should aim to purchase welding helmets with the highest number of sensors because of the higher the number of sensors, the better the coverage of the product.
Battery, Solar Power, or Combination?
If you choose an auto-darkening helmet, then you will also find several different power options. Some helmets have internal batteries that are nonreplaceable with solar assist panels. You can also find some helmets with replaceable batteries as well as the solar assist panels. For extended battery life, lithium batteries are a great option.
Finally, the welding helmet you choose really comes down to your own personal preferences. All welding helmets adhere to certain safety standards and guidelines and are effective at protecting you from dangerous ultraviolet and infrared dangers that are emitted by the welding arcs
Determine what kind of tasks you will be performing, how often, and decide what your budget is, and you can significantly narrow down your choices and make the decision process a bit easier because you will have a much better idea about what it is you need.
Similar to personal preferences, you'll want to take into consideration where you will be working. For example, if you are often working in construction zones where a hard hat is required, you may want to opt for a hard hat welding helmet combo.
National Safety Standards
These are set standards that a helmet should meet in terms of lens darkening, the speed of switching from one mode to the other, and other specifications for a standard lens. Different countries have different standards.
Current and recent standards for welding helmets require that the auto-darkening lens manufacturers demonstrate with lab testing that they can validate helmet specifications including switching speeds and darkness shade settings.
The auto lens should be inspected regularly and all labels and other information should be followed very carefully. Impact-resistant safety goggles and ear protection in addition to the helmet should also be worn at all times.
Sparks will fly off from the weld, and arc rays do produce both visible and nonvisible rays that can potentially burn and damage your skin and eyes. You should also never weld while in an overhead position due to arc rays, spatter, and the possibility of even more hazards.
The Best Welding Helmets – Our Top 10 Reviews for 2021
Jackson Safety W70 BH3 Auto Darkening Helmet
This Jackson’s helmet is just one of the best auto darkening welding helmets in the industry. The glass lens offers full eye and neck protection. It auto-adjusts itself in the event of different metal work arts. It has an effective auto-darkening filter which seizes different arc rays and allows the user to maximally and precisely see the material being worked on. It has a plastic cover that protects the user from overheating work stations and safeguards the glass material in the case of falling.
A top welding auto-darkening helmet, the Jackson Safety W70 has different adjustable features that vary from panel adjustable to headgear adjustment levels. The adjustments are user-friendly and can be adjusted without much reference. The adjustments mostly comprise of two to three buttons for the needed shade and delay settings of the helmet.
The Jackson Safety W70 is an ideal helmet for durable and reliable purposes. It is a dynamic role-player who values quality and efficiency. With the best auto-darkening helmet, the Jackson Safety W70 guarantees efficient and complete protection of the eyes. It is also an easily adjustable helmet and comfortable to wear during long jobs.
This is one of the best welding helmets in the industry according to several welding helmet reviews. The 3M speedglas has a unique feature that makes it one of the most exceptional welding helmets in the market. It protects the user from the effects of both visible and nonvisible rays from welding arcs regardless of whether it is switched on or off. This makes it the most preferred choice for most customers both commercial and individual. It is an auto-darkening helmet with superficial crystal panels that enable it to diffuse the arc rays with its glass covering.
The 3M Speedglas Welding Helmet has proprietary technology to help welders see more realistic colors. Along with the improved optics, it is the best auto-darkening welding helmet that can be customized for multiple lighting conditions.
The shade 5, 8-13 and shade 3 light state is great for a variety of conditions to help block out harsh light that can strain eyes.
3M Speedglas Welding Helmet 9100, 06-0100-30iSW, with ADF 9100XXi
- Thanks to improved optics, the 9100XXi ADF allows you to more readily recognize colors as compared to our other models
- Grab and go with auto-on
- An improved user interface that is easy to understand
- The 3M Speedglas Silver Front Panel 9100XXi houses external controls, enabling fast and easy access to the grinding and memory modes
- 3M Speedglas Auto Darkening Filter 9100XXi offers a 2.8" x 4.2" viewing area (approx)
It offers security and protection for the eyes and the neck from different angles, and you can work with it in different positions. It is adjustable according to the required settings for the type of work you are doing and the density of the arc rays. It gives the option of readjustment regarding its sensitivity and darkness shade. The helmet allows for different roles including welding, torching, and other activities.
The helmet is designed in way to prevent discomfort while you work, and it is intertwined with shade filters to increase the point of view you have while wearing the helmet. It features a wide view of what you are working on, automatic and digitalized functions, and reduced heating.
It is also durable and is lightweight at only 2.1 pounds, so you can maximize time and improve productivity while wearing the helmet. The wide view lens is made of sensitive polycarbonate nylon material. It offers a view of 12 x 11 x11 inches.
This is the ideal welding helmet for professionals and busy workshop operators. Welding helmet reviews have shown that this is one of the top welding helmets due to its cutting edge functions.
The rhino large view welding helmet is fixed with carbon fiber and other valuable materials that make the product deliver pronounced results. It is very light and comfortable to wear. The other materials used to make this helmet make it very durable and heat resistant.
Users are able to use this welding helmet under different climatic and environmental conditions. It has a glass panel lens that gives the helmet a wider view of the working unit, and the auto-darkening helmet is contextually designed with two sensors that are separately powered by a packaged solar panel. The solar unit is backed up by two batteries to ensure continued support in the case of power failure.
The auto-darkening and adjustable helmet has different control levels that dictate the state of sensitivity, delay, and helmet shade. This helmet gives full supported protection of the eyes, neck, and the skin. Other features that make this helmet one among the best are its clean and sleek design, its ability to provide the user with a much wider view, and it is a lightweight and durable helmet that was made to last.
Welding helmet reviews show that the Rhino welding helmet is greatly appreciated by the users who have experienced its level of performance. They have recommended the helmet as one of the best auto darkening welding helmets on the market. It is a good fit for commercial and individual workshop use.
If you are looking for a welding helmet that boasts of both high performance and quality, then the Lincoln Electric Viking Welding Helmet is just what you need. It is made from a customized plastic that allows no room for heating and harmful ray penetration. This helmet covers the head completely to ensure even more protection from physical harm and workshop accidents.
It has a vast glass pane lens that helps in magnifying the user's viewpoint and enlarges the work area for improved visibility.
This helmet is considered an exceptional product by professionals who have used it before. It has one of the best auto darkening welding customer reviews and has been predominantly brought out for its success in the protection against harmful arc rays and injury.
It has four sensors that increase the coverage area of the helmet. It also has glass sensors and shade adjustment properties for full and maximum protection. It is solar-powered with removable backup batteries that ensure you will not experience a power break when it is in use.
This is an ideal auto-darkening welding helmet that has a big front panel, its heat resistant; it’s fully concealed and affordable. For easy and quick work set up, you should secure yourself a Lincoln helmet and enjoy one of the most appealing welding experiences. It has been applauded as a top welding helmet by welding helmet reviews.
The Hobart 770890 is now our go to pick for the Hobart line of welding helmets. (Especially if you are looking for a no frills, but solid long lasting helmet) Previously we recommended the similar Hobart 770756, but it seems this helmet is a little more difficult to come by. This is a greatly advanced and exceptionally powerful helmet in terms of its screen. It provides a viewing area of seven square inches and has three sensors that make it outperform other welding helmets.
According to customer helmet welding reviews, this is one of the best welding helmets the industry has to offer. It features an automatic switch-off point that cuts down the battery meltdown levels. It is straightforward to use and is always effective and precise. It is made from polyamide, a material that gives the helmet an astounding shape. It is also a very reasonable weight so the user will be comfortable while wearing the helmet.
The Hobart 770890 is designed to provide some cooling conditions for the user; this eliminates heat-ups and general feelings of discomfort while working. It controls the balance of the shade for the user, and this also helps in saving time. It is very reasonable to purchase the Hobart material for its features and guaranteed user support system.
It is sold with a warranty in the case of any problems or malfunctions that occur within a specified period of time given by the manufacturer.
Some advantages of this welding helmet include its lightweight design that battles fatigue, it is an affordable option, and it is heat resistant so you can use it for extended periods of time.
This Miller Classic Series welding helmet is equipped with a solar powered panel that helps the helmet run even in the cases of power failure. It has adjustable knobs so the user can obtain the settings they require. It has been designed to cover the entire head including the ears.
The miller 251292 can diffuse the arc rays and inhibit their entrance to the helmet. It offers complete protection and is very lightweight so that users can withstand wearing this helmet for longer periods of time.
The helmet is very reliable and durable. It was designed with a plastic material that is hard to break, and still offers full coverage and free air circulation when it is worn. It is one of the most affordable welding helmet options, and its quality is astonishingly outstanding.
The Antra Auto Darkening Welding Helmet was designed with carbon fiber, and includes a solid shade range. A very expensive and new material in the market. The Antra is an auto-darkening helmet with a built-in solar power panel that enables it to continue working even in the case of a power outage. This helmet is technically designed to perform its duties competently and stand in as a welding partner to the user.
It also features four sensors that increase its coverage area. Antra wide view coverage and is used for different purposes like MAG, MIG, TIG, plasma arc, and carbon arc activities. It has an adjustable knob to limit and expand the features that have been designed with it.
The Antra helmet meets user demands with its comfortable fit that was specially designed for complete head and face protection. The welding helmet also features an off and on button and is very easy to use. It uses replaceable batteries, has reflexive modes of darkening when sparks are produced to help protect the eyes, a magnifying lens, and a removable and washable sweat mask.
The helmet remains one of the most highly purchased welding helmets and provides satisfaction to its users as portrayed by the welding helmet reviews. It is an awesome welding helmet for clients who need a reliable, durable and effective helmet while welding.
The Antra AH5 has received some of the best auto darkening welding reviews from several users. If you are looking for a helmet that is easy to use and lightweight, then this welding helmet is the right choice for both commercial and individual use.
The Arcpro helmet has automatic darkening abilities when subjected to sparks and any other visible or nonvisible rays produced by welding. It readjusts itself to counter the production of the excessive arc rays that can potentially harm the user. It has a very expansive viewing capacity which allows the user to be able to see the platform being worked on clearly. It adjusts its shade in the span of DIN 9 and 13 for welding and 4 for gridding.
The Arcpro protects the head, eyes, and neck from welding sparks, ultraviolet, and infrared arc rays. It is very fast and efficient in its response to ultraviolet rays, and its auto-darkening rate stands at 1/25000th of a second which falls within the range of production of predominant light. The automated system immediately stops the sparks.
This welding helmet also features a convenient on and off power button that allows easy and fast operation of the helmet, three volts replaceable lithium battery, and it meets all safety standards.
Arcpro is an awesome welding helmet for individuals and business owners who value quality and efficiency. It has been designed to meet all user needs in a quick and fast manner. It’s highly responsive to arc rays and provides you with a lot of value for your money.
The Rhino Superview Welding Helmet is an automated ultraviolet and infrared adjustable protector. It stands out among the best welding helmets on the market because of the quality it provides its users. It also offers effective control and body protection measures to keep you safe while working.
This helmet has been built with enhanced technology that effectively counters harmful rays through its auto-darkening feature. It works within a 1/25000 span of seconds when welding sparks are produced. The lens Rhino uses also makes it one of the best and most effective welding helmets currently available.
Constructed with hard nylon, it is a lightweight option for users and helps combat fatigue when working long hours. It is very articulate in its performance and offers free air circulation and a washable dust protector that ensures proper cleanliness of the apparatus.
According to the customer welding helmet reviews, this product has received five out of possible five stars of quality and performance, and this gives assurance for any future buyer of the product to invest in the apparatus without fear of undesirable quality or failure.
The Rhino name prides itself on the quality and broadness of its lens which gives the user the privilege of having access to different angle views of their working platform; this builds up the helmet's quality performance. It has a 10.4 square, LCD illuminated, automated darkening viewing lens measuring “3.93 x 2.64”. This value is almost double the set standard for other viewing windows.
This product also boasts a solar fixed power panel for powering the helmet in the case of a power outage which means it advocates for non-stop working conditions. The lens is adjustable to enable the user the ability to select the required mode of work lens view. This allows for flexibility and gives the helmet features to stand out from the other types of helmets. It also has a delay option which enables the helmet to hold its dark state mode even after the welding stops; this is an adjustable state within the limits of .15 to .59 seconds.
The helmet has two sensors that broaden the coverage working platform. It has replaceable batteries which act as a supplement for power supply, other packaged features of the helmet are stick electrodes, MIG, TIG, Air carbon, plasma arc cutting, lens covers, 1.2 pounds weight and a warranty of 2 years.
The ArcOne 5500v is an auto-darkening helmet that features one of the most predominant levels of control regarding ultraviolet and infrared arc rays. This apparatus offers protection for the entire head by covering the eyes and neck. The helmet has a lock and comfort fit attire that enables it to be firmly fitted when worn which also enhances its comfort level.
The apparatus has breathing air spaces, and this feature makes it one of the most complete and best helmets to go for. The auto adjustment part of the helmet has a maximum of 4 light state and 9-13 dark state allowing the user to select different states of working interface. It has a viewing area of 5.2 square inches and a TIG amps rating of 5. It has various coverage area portfolios as it is equipped with three sensors.
The helmet is remarkably light considering the many features it has and allows the user to work longer hours without feeling tired or exhausted because of the weight of the helmet. This apparatus has a wide magnified viewpoint that gives the operator more flexibility for viewing their materials from different angles. It is designed with enhanced technology that offers efficiency.
Are you still looking for that reliable auto-darkening welding helmet? The Arc-one 4000v will offer you durability and high-quality. This helmet will always outperform in hard and busy working environments.
Welding helmets are made differently and come with a variety of different features which means they can also differ in terms of their quality, efficiency, and performance. In the same respect, they also have their own weaknesses and strengths based on both long-term and short term use.
Safety is one of the top priorities of any welder which is why it is important to take some time to research the welding helmets that are available to ensure you only purchase something that is of high-quality. Always consider the type of welding you will be doing and how long you plan on working at a time. Knowing the answers to these questions can help you narrow down the choices.
Helmets differ in size and weight. These are two more crucial factors to consider when buying a helmet. Heavy helmets cannot be accommodated for long working hours while lighter weight helmets offer much more in the way of comfort and can also increase productivity levels without the user having to suffer the effects of fatigue.
Helmet buyers should focus on making well-informed decisions on the type of helmets to purchase based on quality and performance terms and then cost can be factored in. Remember, the old saying is true you do get what you pay for, and in this case, you are investing in your safety.